Heatless Air Dryers SERIES: ADZORB & ADZORB PLUS Capacity : 40 cfm to 10,000 cfm Working Pressure : 4.5 to 70 bar(g) Need of Compressed Heatless Air Dryer Compressed air leaving the compressor contains considerable quantities of water vapour, oil particles. If the untreated air is supplied to distribution lines, then the moisture would condense to liquid water as it gets cooled. The condensed water is a major cause of downtime in compressed air systems as it causes rust, pitting, blockages and freeze ups, which result in component failure and product rejection. The only way to prevent condensation of water in air lines is to lower the dew point of the air in the system. It is less expensive to own and operate an air dryer than to live with the problems. Adzorb Heatless Air dryer Operation Coalescing filters of 5 micron and 0.01 micron remove bulk moisture and liquid oil from the compressed air. This pre-treated air diffuses to the bottom of the adsorber (T1) and passes through the desiccant bed which adsorbs moisture and dries the air. Dry air leaves the adsorber (T1) and passes through 1 micron dust filter. Thus dry, filtered compressed air is available for precise operation. The desiccant can adsorb only certain quantity of moisture and will reach equilibrium after certain time. It can no longer dries the air to the required dew point and hence it should be regenerated to keep the process continuous. To regenerate the first adsorber (T1), partial quantity of dry air coming out of second adsorber (T2) is diverted to first adsorber (T1). This dry air expands to atmospheric pressure and becomes subsaturated. This subsaturated dry air purges out all moisture from the first adsorber (T1) and makes it ready for next adsorption process. All these operations are perfectly performed by valves and controller. We are dealing Elgi, Trident Dryer , GEM Dryer and Summits Hygronics dryer, Atlas Copco, IR, Kaeser,

Compressed air leaving the compressor contains considerable quantities of water vapour, oil & particles. If the untreated air is supplied to distribution lines, then the moisture would condense to liquid water as it gets cooled. The condensed water is a major cause of downtime in compressed air systems as it causes rust, pitting, blockages and freeze ups, which result in component failure and product rejection. The only way to prevent condensation of water in air lines is to dry the compressed air thereby lowering the dew point of the air. One of the most economical method to dry the compressed air is by cooling it to the least possible temperature and separate the condensate. Elix Refrigeration air dryer does this job in the most efficient way. Working principle of Refrigeration air dryer When we cool compressed air, water vapour present in the compressed air is condensed to liquid water and can safely be separated. Summits Elix series refrigeration air dryer works based on this principle. Elix heat exchanger is composed of 3 sections namely Pre-cooler (Air to air heat exchanger), Evaporator (Air to refrigerant heat exchanger) & Moisture separator. Wet compressed air (Red color) enters the pre-cooler section where heat transfer takes place between incoming wet compressed air and outgoing dry compressed air. Wet air is pre-cooled by outgoing dry cool air. At the evaporator section air is further cooled to the dew point of 3°C. Water vapour is condensed and separated at moisture separator and drained via drain port. Dry cool air (Green color) is passed back via precooler to pre-cool the incoming wet air. Thus Dry air at normal temperature is available for its use. We are dealing Elgi, Trident Dryer , GEM Dryer and Summits Hygronics dryer, Atlas Copco, IR, Kaeser, Capacity range from 10 CFM to 20000 CFM

An Annual Maintenance Contract (AMC) for air dryers is an agreement between a service provider and a customer to ensure that the air dryer operates efficiently throughout the year. Regular maintenance and servicing under the AMC agreement can help prevent breakdowns, extend the life of the equipment, and improve overall performance. This is particularly important for industries where air dryers are crucial for operations, such as in manufacturing, food processing, pharmaceuticals, and various other industrial applications.

An Annual Maintenance Contract (AMC) for air compressors is a service agreement between a company and a service provider to ensure the proper functioning, efficiency, and longevity of the air compressors over a defined period—usually one year. This type of contract guarantees that the compressors are serviced regularly, undergo preventive maintenance, and are repaired promptly in case of breakdowns. Here’s an outline of what an AMC for air compressors typically includes: 1. Scope of AMC for Air Compressors Preventive Maintenance: Regular checks to ensure the compressor is operating at optimal performance. This includes oil changes, filter replacements, belt checks, and more. Emergency Repairs: Covering breakdowns, and ensuring that the compressor is repaired quickly to minimize downtime. Lubrication and Inspection: Regular lubrication of moving parts to avoid wear and tear and thorough inspection of key components like motors, valves, and hoses. Diagnostics: Periodic diagnostics to identify potential problems before they lead to costly repairs. Replacement of Parts: If certain parts are covered under the contract, they are replaced or serviced when necessary. Operational Efficiency Checks: Monitoring efficiency to ensure the air compressor is functioning without consuming excessive power. 2. Types of AMCs Comprehensive AMC: Covers all parts and labor costs for both preventive maintenance and repairs. This is an all-inclusive package. Non-Comprehensive AMC: Only includes the cost of maintenance services (labor and services) but may exclude the cost of parts. In this case, spare parts would be billed separately. 3. Benefits of an AMC for Air Compressors Reduced Downtime: Regular maintenance helps prevent unexpected breakdowns, ensuring the compressor runs smoothly and reducing downtime. Cost-Effective: AMCs can be more economical compared to paying for individual repairs or replacements when things go wrong. Prolonged Equipment Life: Regular maintenance keeps the equipment in top condition, extending its useful life. Energy Savings: Properly maintained compressors run more efficiently, reducing energy costs. Priority Service: AMCs often come with the benefit of priority service in case of breakdowns, minimizing wait times. 4. Key Components of an AMC Agreement Service Frequency: How often the compressor will be serviced (e.g., quarterly, bi-annually, etc.). Response Time: The expected response time for attending to issues or breakdowns. Replacement of Parts: What parts will be replaced under the contract, and which will require separate payment. Labour Charges: Whether the AMC includes labor charges or if they are billed separately. Duration of the Contract: Typically, AMCs are offered for 1 year but can be extended depending on the requirements. Performance Standards: Specific performance benchmarks the compressor must meet, ensuring it operates efficiently. 5. Air Compressor Maintenance Checklist Checking Air Intake Filter: Replacing or cleaning air filters regularly to ensure efficient air intake. Oil Check: Checking oil levels and changing the oil as per manufacturer guidelines. Tightening of Belts and Hoses: Ensuring there are no leaks and that belts are in good condition. Cooling System Check: Inspecting the cooling system to prevent overheating. Air-end Inspection: Checking for internal wear and tear, which may require cleaning, lubrication, or even part replacement. Electrical Inspection: Ensuring all electrical components are working properly and that connections are secure. 6. How to Choose the Right AMC for Your Air Compressor Compatibility with Compressor Model: Ensure the service provider specializes in your brand and type of air compressor. Reputation of the Service Provider: Choose a reliable service provider with a proven track record in air compressor maintenance. Cost and Coverage: Compare different service packages to ensure you are getting the best value for the services provided. Response Time and Service Availability: Ensure the service provider can attend to urgent issues promptly.

Air compressors are essential equipment in various industries, from manufacturing and construction to automotive and healthcare. Proper servicing and maintenance ensure that your air compressor operates efficiently, preventing unexpected breakdowns and extending its lifespan. Here’s a comprehensive guide to the servicing of all types of air compressors:

55-250kW DIRECT ROTARY SCREW AIR COMPRESSORS Our most energy-efficient air compressor to date, the NxHE Series compressors use patented two-stage airend technology to provide efficient operation with outstanding durability and offer the lowest life-cycle cost of any compressor on the market. Description TWO-STAGE COMPRESSION: SETTING THE STANDARD FOR ENERGY EFFICIENCY Compared to single-stage rotary screw compressors, a two-stage is much closer to isothermal compression. This is achieved by injection of fresh oil between the stages which reduces the inlet temperature to the second stage. This lower inlet temperature increases efficiency by reducing the compression ratio between the stages. In addition, leakage between the rotor seals is significantly reduced resulting in outstanding volumetric efficiency. Two-stage air compressors are closer to the ideal isothermal compression: • Reduced leakage increases volumetric efficiency • Saves 10-15% of energy compared to single-stage compressors • Increases flow 10-15% compared to single-stage compressors • Lower pressure differential increases efficiency and reliability • Low heat load • Easy maintenance and service • Lowest life-cycle cost of any compressor on the market eCOOL® TECHNOLOGY The ultimate in system protection and reliability • Protects critical components from compressor-generated heat • Compartmentalized air flow design and oversized aftercooler • Extends component life and reduces downtime ENERGY EFFICIENT TWO-STAGE AIREND Energy-saving and Eco-friendly • Patented airend design integrates the first and second stage rotors into one airend • Oil is injected between the first and second stages to cool the air and optimize efficiency • Splitting the compression cycle into Two-stages reduces the axial and thrust loading to which improves service life of airend and bearings • Two-stage compression significantly reduces noise EFFECTIVELY INTEGRATED OVERALL DESIGN Designed for low cost of ownership, easy service & little down time • Safe, efficient air filter system • Independent bearing lubrication • High efficiency, easy-to-maintain oil separator • IE3 high efficiency motor • End face sealed to prevent leakage • Connections utilize o-ring face seals for leak–free performance • Asbestos-free gaskets protect operator health

Reliable and efficient VP series electrically driven single stage vacuum pumps are designed to meet the diverse needs of various industries-Hospitals | Laboratories | Dental | Food Processing | Packaging | Dairy | Paper & Printing | Electronics Air cooled, cast iron cylinders. Deep radial fins provide 360 degrees heat dissipation Balanced flywheel supplies a high volume of air flow to cool cylinders and heads Dynamically balanced crankshaft. Precision machining and grinding assures extended running life for the internal bearings and wearing surfaces Connecting rods are made of a high tensile strength material. Oil entrance ports are machined at the crankshaft journal and at the piston pin to allow the flow of fresh oil throughout the connecting rod. Oil level sight glass prevents over filling and provides for continuous oil monitoring. Built for quiet-low noise operation with less oil carryover and low maintenance Compact and easy to install design