A Comprehensive Maintenance Contract (CMC) for air compressors is a service agreement between the compressor owner and the service provider, ensuring the optimal performance, efficiency, and longevity of the air compressor. This contract covers regular maintenance and repair services, offering peace of mind to businesses relying on air compressors for their operations. Below is an outline of the key components and benefits of such contracts.

An Annual Maintenance Contract (AMC) for air compressors is a service agreement between a company and a service provider to ensure the proper functioning, efficiency, and longevity of the air compressors over a defined period—usually one year. This type of contract guarantees that the compressors are serviced regularly, undergo preventive maintenance, and are repaired promptly in case of breakdowns. Here’s an outline of what an AMC for air compressors typically includes: 1. Scope of AMC for Air Compressors Preventive Maintenance: Regular checks to ensure the compressor is operating at optimal performance. This includes oil changes, filter replacements, belt checks, and more. Emergency Repairs: Covering breakdowns, and ensuring that the compressor is repaired quickly to minimize downtime. Lubrication and Inspection: Regular lubrication of moving parts to avoid wear and tear and thorough inspection of key components like motors, valves, and hoses. Diagnostics: Periodic diagnostics to identify potential problems before they lead to costly repairs. Replacement of Parts: If certain parts are covered under the contract, they are replaced or serviced when necessary. Operational Efficiency Checks: Monitoring efficiency to ensure the air compressor is functioning without consuming excessive power. 2. Types of AMCs Comprehensive AMC: Covers all parts and labor costs for both preventive maintenance and repairs. This is an all-inclusive package. Non-Comprehensive AMC: Only includes the cost of maintenance services (labor and services) but may exclude the cost of parts. In this case, spare parts would be billed separately. 3. Benefits of an AMC for Air Compressors Reduced Downtime: Regular maintenance helps prevent unexpected breakdowns, ensuring the compressor runs smoothly and reducing downtime. Cost-Effective: AMCs can be more economical compared to paying for individual repairs or replacements when things go wrong. Prolonged Equipment Life: Regular maintenance keeps the equipment in top condition, extending its useful life. Energy Savings: Properly maintained compressors run more efficiently, reducing energy costs. Priority Service: AMCs often come with the benefit of priority service in case of breakdowns, minimizing wait times. 4. Key Components of an AMC Agreement Service Frequency: How often the compressor will be serviced (e.g., quarterly, bi-annually, etc.). Response Time: The expected response time for attending to issues or breakdowns. Replacement of Parts: What parts will be replaced under the contract, and which will require separate payment. Labour Charges: Whether the AMC includes labor charges or if they are billed separately. Duration of the Contract: Typically, AMCs are offered for 1 year but can be extended depending on the requirements. Performance Standards: Specific performance benchmarks the compressor must meet, ensuring it operates efficiently. 5. Air Compressor Maintenance Checklist Checking Air Intake Filter: Replacing or cleaning air filters regularly to ensure efficient air intake. Oil Check: Checking oil levels and changing the oil as per manufacturer guidelines. Tightening of Belts and Hoses: Ensuring there are no leaks and that belts are in good condition. Cooling System Check: Inspecting the cooling system to prevent overheating. Air-end Inspection: Checking for internal wear and tear, which may require cleaning, lubrication, or even part replacement. Electrical Inspection: Ensuring all electrical components are working properly and that connections are secure. 6. How to Choose the Right AMC for Your Air Compressor Compatibility with Compressor Model: Ensure the service provider specializes in your brand and type of air compressor. Reputation of the Service Provider: Choose a reliable service provider with a proven track record in air compressor maintenance. Cost and Coverage: Compare different service packages to ensure you are getting the best value for the services provided. Response Time and Service Availability: Ensure the service provider can attend to urgent issues promptly.

Oil-free air compressors are specifically developed for applications where an oil-less compressor is essential for your end-product and production process. We are committed to delivering top air quality for critical industries including food and beverage processing, chemical processing, electrical manufacturing, and more. Safeguard the environment with our oil-free compressors that minimize leaks, decrease energy waste, and eliminate condensate treatment.

Heatless Air Dryers SERIES: ADZORB & ADZORB PLUS Capacity : 40 cfm to 10,000 cfm Working Pressure : 4.5 to 70 bar(g) Need of Compressed Heatless Air Dryer Compressed air leaving the compressor contains considerable quantities of water vapour, oil particles. If the untreated air is supplied to distribution lines, then the moisture would condense to liquid water as it gets cooled. The condensed water is a major cause of downtime in compressed air systems as it causes rust, pitting, blockages and freeze ups, which result in component failure and product rejection. The only way to prevent condensation of water in air lines is to lower the dew point of the air in the system. It is less expensive to own and operate an air dryer than to live with the problems. Adzorb Heatless Air dryer Operation Coalescing filters of 5 micron and 0.01 micron remove bulk moisture and liquid oil from the compressed air. This pre-treated air diffuses to the bottom of the adsorber (T1) and passes through the desiccant bed which adsorbs moisture and dries the air. Dry air leaves the adsorber (T1) and passes through 1 micron dust filter. Thus dry, filtered compressed air is available for precise operation. The desiccant can adsorb only certain quantity of moisture and will reach equilibrium after certain time. It can no longer dries the air to the required dew point and hence it should be regenerated to keep the process continuous. To regenerate the first adsorber (T1), partial quantity of dry air coming out of second adsorber (T2) is diverted to first adsorber (T1). This dry air expands to atmospheric pressure and becomes subsaturated. This subsaturated dry air purges out all moisture from the first adsorber (T1) and makes it ready for next adsorption process. All these operations are perfectly performed by valves and controller. We are dealing Elgi, Trident Dryer , GEM Dryer and Summits Hygronics dryer, Atlas Copco, IR, Kaeser,

Pneuzorb – The modular heatless air dryer is constructed using corrosion resistant Aluminium alloy for longer life span and clean operation; specifically developed for Point of use application. Moisture Indicator to ascertain outlet air quality Purge Economizer offers Potential savings Oil Check apparatus for air quality validation Inbuilt with DDS-Dew point Dependent switching. Capacity : 10cfm to 125cfm Working Pressure : 4 bar(g) to 12 bar(g) We are dealing Elgi, Trident Dryer , GEM Dryer and Summits Hygronics dryer, Atlas Copco, IR, Kaeser,

Compressed air leaving the compressor contains considerable quantities of water vapour, oil & particles. If the untreated air is supplied to distribution lines, then the moisture would condense to liquid water as it gets cooled. The condensed water is a major cause of downtime in compressed air systems as it causes rust, pitting, blockages and freeze ups, which result in component failure and product rejection. The only way to prevent condensation of water in air lines is to dry the compressed air thereby lowering the dew point of the air. One of the most economical method to dry the compressed air is by cooling it to the least possible temperature and separate the condensate. Elix Refrigeration air dryer does this job in the most efficient way. Working principle of Refrigeration air dryer When we cool compressed air, water vapour present in the compressed air is condensed to liquid water and can safely be separated. Summits Elix series refrigeration air dryer works based on this principle. Elix heat exchanger is composed of 3 sections namely Pre-cooler (Air to air heat exchanger), Evaporator (Air to refrigerant heat exchanger) & Moisture separator. Wet compressed air (Red color) enters the pre-cooler section where heat transfer takes place between incoming wet compressed air and outgoing dry compressed air. Wet air is pre-cooled by outgoing dry cool air. At the evaporator section air is further cooled to the dew point of 3°C. Water vapour is condensed and separated at moisture separator and drained via drain port. Dry cool air (Green color) is passed back via precooler to pre-cool the incoming wet air. Thus Dry air at normal temperature is available for its use. We are dealing Elgi, Trident Dryer , GEM Dryer and Summits Hygronics dryer, Atlas Copco, IR, Kaeser, Capacity range from 10 CFM to 20000 CFM

Piston Air Compressor Repair Service – Fast, Reliable & Affordable Is your piston air compressor not performing at its best? At PPI Engineers, we provide expert Piston Air Compressor Repair Services in Noida and the surrounding NCR region. Our skilled technicians are trained to diagnose and fix all types of issues—quickly, efficiently, and at a competitive cost. We understand that downtime means lost productivity, which is why we offer prompt, on-site repair services to get your system back up and running with minimal disruption. Common Issues We Fix: Low air pressure or inconsistent output Excessive noise or vibrations Overheating or motor failure Oil leakage or air leakage Worn-out parts or broken valves Starting problems or compressor not turning on Our Repair Services Include: Detailed inspection and fault diagnosis Replacement of faulty components (gaskets, valves, pistons, bearings, etc.) Motor rewinding and electrical repairs Pressure testing and system performance checks Genuine spare parts for long-lasting repairs We handle all major piston air compressor brands and models, including FS Curtis, ELGi, Ingersoll Rand, Atlas Copco, Kaeser, and more.

Lubricated Screw Type Air Compressors – High Efficiency, Low Maintenance Looking for a reliable and energy-efficient compressed air solution? At PPI Engineers, we offer a premium range of Lubricated Screw Type Air Compressors, ideal for continuous-duty industrial applications. These compressors are engineered for performance, durability, and reduced operational costs. Lubricated screw compressors use oil to cool, seal, and lubricate the internal rotors, ensuring consistent airflow, minimal wear, and longer service life. They are perfect for manufacturing, packaging, textiles, pharmaceuticals, and many other industries requiring uninterrupted air supply.

An Annual Maintenance Contract (AMC) for air dryers is an agreement between a service provider and a customer to ensure that the air dryer operates efficiently throughout the year. Regular maintenance and servicing under the AMC agreement can help prevent breakdowns, extend the life of the equipment, and improve overall performance. This is particularly important for industries where air dryers are crucial for operations, such as in manufacturing, food processing, pharmaceuticals, and various other industrial applications.