An Annual Maintenance Contract (AMC) for air compressors is a service agreement between a company and a service provider to ensure the proper functioning, efficiency, and longevity of the air compressors over a defined period—usually one year. This type of contract guarantees that the compressors are serviced regularly, undergo preventive maintenance, and are repaired promptly in case of breakdowns. Here’s an outline of what an AMC for air compressors typically includes: 1. Scope of AMC for Air Compressors Preventive Maintenance: Regular checks to ensure the compressor is operating at optimal performance. This includes oil changes, filter replacements, belt checks, and more. Emergency Repairs: Covering breakdowns, and ensuring that the compressor is repaired quickly to minimize downtime. Lubrication and Inspection: Regular lubrication of moving parts to avoid wear and tear and thorough inspection of key components like motors, valves, and hoses. Diagnostics: Periodic diagnostics to identify potential problems before they lead to costly repairs. Replacement of Parts: If certain parts are covered under the contract, they are replaced or serviced when necessary. Operational Efficiency Checks: Monitoring efficiency to ensure the air compressor is functioning without consuming excessive power. 2. Types of AMCs Comprehensive AMC: Covers all parts and labor costs for both preventive maintenance and repairs. This is an all-inclusive package. Non-Comprehensive AMC: Only includes the cost of maintenance services (labor and services) but may exclude the cost of parts. In this case, spare parts would be billed separately. 3. Benefits of an AMC for Air Compressors Reduced Downtime: Regular maintenance helps prevent unexpected breakdowns, ensuring the compressor runs smoothly and reducing downtime. Cost-Effective: AMCs can be more economical compared to paying for individual repairs or replacements when things go wrong. Prolonged Equipment Life: Regular maintenance keeps the equipment in top condition, extending its useful life. Energy Savings: Properly maintained compressors run more efficiently, reducing energy costs. Priority Service: AMCs often come with the benefit of priority service in case of breakdowns, minimizing wait times. 4. Key Components of an AMC Agreement Service Frequency: How often the compressor will be serviced (e.g., quarterly, bi-annually, etc.). Response Time: The expected response time for attending to issues or breakdowns. Replacement of Parts: What parts will be replaced under the contract, and which will require separate payment. Labour Charges: Whether the AMC includes labor charges or if they are billed separately. Duration of the Contract: Typically, AMCs are offered for 1 year but can be extended depending on the requirements. Performance Standards: Specific performance benchmarks the compressor must meet, ensuring it operates efficiently. 5. Air Compressor Maintenance Checklist Checking Air Intake Filter: Replacing or cleaning air filters regularly to ensure efficient air intake. Oil Check: Checking oil levels and changing the oil as per manufacturer guidelines. Tightening of Belts and Hoses: Ensuring there are no leaks and that belts are in good condition. Cooling System Check: Inspecting the cooling system to prevent overheating. Air-end Inspection: Checking for internal wear and tear, which may require cleaning, lubrication, or even part replacement. Electrical Inspection: Ensuring all electrical components are working properly and that connections are secure. 6. How to Choose the Right AMC for Your Air Compressor Compatibility with Compressor Model: Ensure the service provider specializes in your brand and type of air compressor. Reputation of the Service Provider: Choose a reliable service provider with a proven track record in air compressor maintenance. Cost and Coverage: Compare different service packages to ensure you are getting the best value for the services provided. Response Time and Service Availability: Ensure the service provider can attend to urgent issues promptly.

Compressed air leaving the compressor contains considerable quantities of water vapour, oil & particles. If the untreated air is supplied to distribution lines, then the moisture would condense to liquid water as it gets cooled. The condensed water is a major cause of downtime in compressed air systems as it causes rust, pitting, blockages and freeze ups, which result in component failure and product rejection. The only way to prevent condensation of water in air lines is to dry the compressed air thereby lowering the dew point of the air. One of the most economical method to dry the compressed air is by cooling it to the least possible temperature and separate the condensate. Elix Refrigeration air dryer does this job in the most efficient way. Working principle of Refrigeration air dryer When we cool compressed air, water vapour present in the compressed air is condensed to liquid water and can safely be separated. Summits Elix series refrigeration air dryer works based on this principle. Elix heat exchanger is composed of 3 sections namely Pre-cooler (Air to air heat exchanger), Evaporator (Air to refrigerant heat exchanger) & Moisture separator. Wet compressed air (Red color) enters the pre-cooler section where heat transfer takes place between incoming wet compressed air and outgoing dry compressed air. Wet air is pre-cooled by outgoing dry cool air. At the evaporator section air is further cooled to the dew point of 3°C. Water vapour is condensed and separated at moisture separator and drained via drain port. Dry cool air (Green color) is passed back via precooler to pre-cool the incoming wet air. Thus Dry air at normal temperature is available for its use. We are dealing Elgi, Trident Dryer , GEM Dryer and Summits Hygronics dryer, Atlas Copco, IR, Kaeser, Capacity range from 10 CFM to 20000 CFM

Air compressors are essential equipment in various industries, from manufacturing and construction to automotive and healthcare. Proper servicing and maintenance ensure that your air compressor operates efficiently, preventing unexpected breakdowns and extending its lifespan. Here’s a comprehensive guide to the servicing of all types of air compressors:

8-12 Bar, Belt Driven, Oil Lubricated, Reciprocating Air Compressor Continuous duty, slow speed, oil injected piston compressors suitable for industrial applications. Built to last for superior compressor life with robust performance. Permanent type suction strainer Disc type valves – Swedish steel Copper tube fitted with high efficiency cooling fins for long life design & increased compression efficiency Precision machine cylinder walls for minimum wear Continuous running unloader Balanced air oil fan type flywheel, vibration less operation Quick cooling cylinder head Industrial grade connecting roads High tensile forged alloy steel balanced crankshaft Ball bearing or tapered roller main bearings Extra large crankcase with big oil reservoir provides good lubrication.