The design, erection, and commissioning of compressed air lines involve a series of steps to ensure that the compressed air system is safe, efficient, and reliable. Below is an outline of the key processes involved in each phase:

Heatless Air Dryers SERIES: ADZORB & ADZORB PLUS Capacity : 40 cfm to 10,000 cfm Working Pressure : 4.5 to 70 bar(g) Need of Compressed Heatless Air Dryer Compressed air leaving the compressor contains considerable quantities of water vapour, oil particles. If the untreated air is supplied to distribution lines, then the moisture would condense to liquid water as it gets cooled. The condensed water is a major cause of downtime in compressed air systems as it causes rust, pitting, blockages and freeze ups, which result in component failure and product rejection. The only way to prevent condensation of water in air lines is to lower the dew point of the air in the system. It is less expensive to own and operate an air dryer than to live with the problems. Adzorb Heatless Air dryer Operation Coalescing filters of 5 micron and 0.01 micron remove bulk moisture and liquid oil from the compressed air. This pre-treated air diffuses to the bottom of the adsorber (T1) and passes through the desiccant bed which adsorbs moisture and dries the air. Dry air leaves the adsorber (T1) and passes through 1 micron dust filter. Thus dry, filtered compressed air is available for precise operation. The desiccant can adsorb only certain quantity of moisture and will reach equilibrium after certain time. It can no longer dries the air to the required dew point and hence it should be regenerated to keep the process continuous. To regenerate the first adsorber (T1), partial quantity of dry air coming out of second adsorber (T2) is diverted to first adsorber (T1). This dry air expands to atmospheric pressure and becomes subsaturated. This subsaturated dry air purges out all moisture from the first adsorber (T1) and makes it ready for next adsorption process. All these operations are perfectly performed by valves and controller. We are dealing Elgi, Trident Dryer , GEM Dryer and Summits Hygronics dryer, Atlas Copco, IR, Kaeser,

Compressed air leaving the compressor contains considerable quantities of water vapour, oil & particles. If the untreated air is supplied to distribution lines, then the moisture would condense to liquid water as it gets cooled. The condensed water is a major cause of downtime in compressed air systems as it causes rust, pitting, blockages and freeze ups, which result in component failure and product rejection. The only way to prevent condensation of water in air lines is to dry the compressed air thereby lowering the dew point of the air. One of the most economical method to dry the compressed air is by cooling it to the least possible temperature and separate the condensate. Elix Refrigeration air dryer does this job in the most efficient way. Working principle of Refrigeration air dryer When we cool compressed air, water vapour present in the compressed air is condensed to liquid water and can safely be separated. Summits Elix series refrigeration air dryer works based on this principle. Elix heat exchanger is composed of 3 sections namely Pre-cooler (Air to air heat exchanger), Evaporator (Air to refrigerant heat exchanger) & Moisture separator. Wet compressed air (Red color) enters the pre-cooler section where heat transfer takes place between incoming wet compressed air and outgoing dry compressed air. Wet air is pre-cooled by outgoing dry cool air. At the evaporator section air is further cooled to the dew point of 3°C. Water vapour is condensed and separated at moisture separator and drained via drain port. Dry cool air (Green color) is passed back via precooler to pre-cool the incoming wet air. Thus Dry air at normal temperature is available for its use. We are dealing Elgi, Trident Dryer , GEM Dryer and Summits Hygronics dryer, Atlas Copco, IR, Kaeser, Capacity range from 10 CFM to 20000 CFM

An Annual Maintenance Contract (AMC) for air compressors is a service agreement between a company and a service provider to ensure the proper functioning, efficiency, and longevity of the air compressors over a defined period—usually one year. This type of contract guarantees that the compressors are serviced regularly, undergo preventive maintenance, and are repaired promptly in case of breakdowns. Here’s an outline of what an AMC for air compressors typically includes: 1. Scope of AMC for Air Compressors Preventive Maintenance: Regular checks to ensure the compressor is operating at optimal performance. This includes oil changes, filter replacements, belt checks, and more. Emergency Repairs: Covering breakdowns, and ensuring that the compressor is repaired quickly to minimize downtime. Lubrication and Inspection: Regular lubrication of moving parts to avoid wear and tear and thorough inspection of key components like motors, valves, and hoses. Diagnostics: Periodic diagnostics to identify potential problems before they lead to costly repairs. Replacement of Parts: If certain parts are covered under the contract, they are replaced or serviced when necessary. Operational Efficiency Checks: Monitoring efficiency to ensure the air compressor is functioning without consuming excessive power. 2. Types of AMCs Comprehensive AMC: Covers all parts and labor costs for both preventive maintenance and repairs. This is an all-inclusive package. Non-Comprehensive AMC: Only includes the cost of maintenance services (labor and services) but may exclude the cost of parts. In this case, spare parts would be billed separately. 3. Benefits of an AMC for Air Compressors Reduced Downtime: Regular maintenance helps prevent unexpected breakdowns, ensuring the compressor runs smoothly and reducing downtime. Cost-Effective: AMCs can be more economical compared to paying for individual repairs or replacements when things go wrong. Prolonged Equipment Life: Regular maintenance keeps the equipment in top condition, extending its useful life. Energy Savings: Properly maintained compressors run more efficiently, reducing energy costs. Priority Service: AMCs often come with the benefit of priority service in case of breakdowns, minimizing wait times. 4. Key Components of an AMC Agreement Service Frequency: How often the compressor will be serviced (e.g., quarterly, bi-annually, etc.). Response Time: The expected response time for attending to issues or breakdowns. Replacement of Parts: What parts will be replaced under the contract, and which will require separate payment. Labour Charges: Whether the AMC includes labor charges or if they are billed separately. Duration of the Contract: Typically, AMCs are offered for 1 year but can be extended depending on the requirements. Performance Standards: Specific performance benchmarks the compressor must meet, ensuring it operates efficiently. 5. Air Compressor Maintenance Checklist Checking Air Intake Filter: Replacing or cleaning air filters regularly to ensure efficient air intake. Oil Check: Checking oil levels and changing the oil as per manufacturer guidelines. Tightening of Belts and Hoses: Ensuring there are no leaks and that belts are in good condition. Cooling System Check: Inspecting the cooling system to prevent overheating. Air-end Inspection: Checking for internal wear and tear, which may require cleaning, lubrication, or even part replacement. Electrical Inspection: Ensuring all electrical components are working properly and that connections are secure. 6. How to Choose the Right AMC for Your Air Compressor Compatibility with Compressor Model: Ensure the service provider specializes in your brand and type of air compressor. Reputation of the Service Provider: Choose a reliable service provider with a proven track record in air compressor maintenance. Cost and Coverage: Compare different service packages to ensure you are getting the best value for the services provided. Response Time and Service Availability: Ensure the service provider can attend to urgent issues promptly.

Air Compressor Rental Services Need reliable, high-performance air compressors for your project? Our Air Compressor Rental Services offer flexible, cost-effective solutions tailored to meet your industrial, commercial, or personal needs. Whether you're working on a construction site, a manufacturing project, or simply need temporary equipment for your operations, we've got you covered! Why Choose Us for Your Air Compressor Rentals? Wide Selection of Compressors: From portable models for small tasks to larger, heavy-duty industrial units, we have a wide range of compressors to meet your specific requirements. Flexible Rental Terms: Whether you need equipment for a day, week, month, or longer, we offer flexible rental terms to ensure you only pay for what you need. High-Quality, Well-Maintained Equipment: Our air compressors are regularly serviced and inspected to ensure maximum performance and reliability, minimizing downtime on your job site. On-Time Delivery and Pickup: We guarantee fast, efficient delivery and pickup services to keep your project running smoothly without delays. 24/7 Customer Support: Our dedicated team is available around the clock to assist with troubleshooting, maintenance issues, or technical questions you may have during your rental period. Our Air Compressors Include: Portable Air Compressors Ideal for on-the-go tasks, these compact compressors are easy to transport and perfect for small to medium-sized jobs. Heavy-Duty Air Compressors Perfect for large-scale industrial operations, these machines offer high power and consistent performance. Oil-Free Air Compressors These are perfect for applications requiring clean, dry air without contamination, such as in medical, food processing, and electronics industries. Electric and Gas-Powered Compressors Choose between electric or gas-powered compressors depending on your work site’s power availability. Industries We Serve: Construction For powering pneumatic tools, airlifting, and more. Manufacturing For assembly lines, production processes, and maintenance needs. Automotive Repair Ideal for workshops that require compressed air for tools and equipment. Oil & Gas For equipment cleaning, sandblasting, and other high-demand applications. Event Production Air compressors to power air tools, inflatables, or sound systems for events.

Pneuzorb – The modular heatless air dryer is constructed using corrosion resistant Aluminium alloy for longer life span and clean operation; specifically developed for Point of use application. Moisture Indicator to ascertain outlet air quality Purge Economizer offers Potential savings Oil Check apparatus for air quality validation Inbuilt with DDS-Dew point Dependent switching. Capacity : 10cfm to 125cfm Working Pressure : 4 bar(g) to 12 bar(g) We are dealing Elgi, Trident Dryer , GEM Dryer and Summits Hygronics dryer, Atlas Copco, IR, Kaeser,

PPI gives complete piping solution that guarantees operational excellence for compressed air system. We ensure hassle free installation at customer site. Piping is available in PPR .

firstAir German Series of FS Curtis GmbH and offers a wide range of air cooled rotary screw compressors with a nominal motor power from 4 to 250 kW and operating pressure from 5 to 16 bar(g). For this purpose, a new range of airends with high performance has been developed, designed and produced which, together with our high-quality thermostatic valves, intake valves and separators, contribute to the reliability and long lifetime of the product. Thanks to our highly efficient airends in conjunction with IE3 electric motors, the screw compressors achieve a high technological standard and high efficiency. Thanks to the new high efficiency air-ends linked with the IE3 electrical motors which are just as powerful, a high technological standard and a high efficiency are achieved. High environmental and energy saving standards are also respected when developing new products

Piston Air Compressor Repair Service – Fast, Reliable & Affordable Is your piston air compressor not performing at its best? At PPI Engineers, we provide expert Piston Air Compressor Repair Services in Noida and the surrounding NCR region. Our skilled technicians are trained to diagnose and fix all types of issues—quickly, efficiently, and at a competitive cost. We understand that downtime means lost productivity, which is why we offer prompt, on-site repair services to get your system back up and running with minimal disruption. Common Issues We Fix: Low air pressure or inconsistent output Excessive noise or vibrations Overheating or motor failure Oil leakage or air leakage Worn-out parts or broken valves Starting problems or compressor not turning on Our Repair Services Include: Detailed inspection and fault diagnosis Replacement of faulty components (gaskets, valves, pistons, bearings, etc.) Motor rewinding and electrical repairs Pressure testing and system performance checks Genuine spare parts for long-lasting repairs We handle all major piston air compressor brands and models, including FS Curtis, ELGi, Ingersoll Rand, Atlas Copco, Kaeser, and more.